Machining High-Temperature Alloys?

The X-Series End Mills significantly increases material removal rates in stainless steels, high-temp alloys and titanium, while seriously decreasing your cost per part.

These tools are engineered using application-specific carbide grades, geometries, and coatings. These patent-pending tools are available in stub and standard lengths, with corner radii or full ball ends.

Features
Application Specific Carbide Grades and Geometries
Infinium A Coated
Tightest Tolerances for Consistent Performance
4 Flute for Roughing Operations
6/8 Flute for Finishing Operations

Advantages
Reduce Cycle Times
Increase Part Output
Reduces Vibration
Improve Part Accuracy
Reduce Scrap
Run at Faster Feeds and Speeds

XG-400 – 4 Flute Stub Length
Tool No.	DØ	Corner Radius	dØ	L1	OAL	List Price
XG-400-08	1/4	.017-.019	1/4	3/8	2-1/2	$52.80
XG-400-10	5/16	.020-.022	5/16	7/16	2-1/2	$60.50
XG-400-12	3/8	.023-.025	3/8	1/2	2-1/2	$65.45
XG-400-16	1/2	.025-.027	1/2	5/8	3	$103.60
XG-400-20	5/8	.027-.029	5/8	3/4	3-1/2	$170.85
XG-400-24	3/4	.028-.030	3/4	1	4	$254.15
XG-400-32	1	.028-.030	1	1-1/8	5	$292.35

XG-402 – 4 Flute Standard Length
Tool No.	DØ	Corner Radius	dØ	L1	OAL	List Price
XG-402-08	1/4	.017-.019	1/4	3/4	2-1/2	$56.65
XG-402-10	5/16	.020-.022	5/16	13/16	2-1/2	$59.30
XG-402-12	3/8	.023-.025	3/8	7/8	2-1/2	$76.45
XG-402-16	1/2	.025-.027	1/2	1	3	$111.50
XG-402-20	5/8	.027-.029	5/8	1-1/4	3-1/2	$191.15
XG-402-24	3/4	.028-.030	3/4	1-1/2	4	$265.05
XG-402-32	1	.028-.030	1	2	5	$309.25

XG-402BN – 4 Flute Ball End Standard Length
Tool No.	DØ	Corner Radius	dØ	L1	OAL	List Price
XG-402-08BN	1/4	-	1/4	3/4	2-1/2	$61.55
XG-402-10BN	5/16	-	5/16	13/16	2-1/2	$68.95
XG-402-12BN	3/8	-	3/8	7/8	2-1/2	$88.05
XG-402-16BN	1/2	-	1/2	1	3	$123.10
XG-402-20BN	5/8	-	5/8	1-1/4	3-1/2	$204.85
XG-402-24BN	3/4	-	3/4	1-1/2	4	$284.00
XG-402-32BN	1	-	1	2	5	$332.05

XG-602 – 6 Flute Standard Length
Tool Number	DØ	Corner Radius	dØ	L1	OAL	List Price
XF-602-12-030	3/8	0.030	3/8	7/8	2-1/2	$68.80
XF-602-12-060	3/8	0.060	3/8	7/8	2-1/2	$68.80
XF-602-12-090	3/8	0.090	3/8	7/8	2-1/2	$68.80
XF-602-16-030	1/2	0.030	1/2	1	3	$96.70
XF-602-16-060	1/2	0.060	1/2	1	3	$96.70
XF-602-16-090	1/2	0.090	1/2	1	3	$96.70
XF-602-16-120	1/2	0.120	1/2	1	3	$96.70
XF-602-20-030	5/8	0.030	5/8	1-1/4	3-1/2	$172.05
XF-602-20-060	5/8	0.060	5/8	1-1/4	3-1/2	$172.05
XF-602-20-090	5/8	0.090	5/8	1-1/4	3-1/2	$172.05
XF-602-20-120	5/8	0.120	5/8	1-1/4	3-1/2	$172.05

XG-802 – 8 Flute Standard Length
Tool Number	DØ	Corner Radius	dØ	L1	OAL	List Price
XF-802-24-060	3/4	0.060	3/4	1-1/2	4	$242.10
XF-802-24-090	3/4	0.090	3/4	1-1/2	4	$242.10
XF-802-24-120	3/4	0.120	3/4	1-1/2	4	$242.10
XF-802-32-060	1	0.060	1	2	5	$374.10
XF-802-32-090	1	0.090	1	2	5	$374.10
XF-802-32-120	1	0.120	1	2	5	$374.10

X Tolerances

DØ= +.001”/-.002”
L1 = +.060”/-.000”
dØ= -.0001”/-.0002”
L = +/-.060”

Material	Surface Footage	1/4		5/16		3/8		1/2		5/8		3/4		1
Material	Surface Footage	RPM	in/min	RPM	in/min	RPM	in/min	RPM	in/min	RPM	in/min	RPM	in/min	RPM	in/min
Cast Iron
Ductile	400	6112	28	4890	34	4075	39	3056	43	2445	39	2037	34	1528	30
Gray	525	8022	42	6418	51	5348	58	4011	64	3209	58	2674	51	2006	45
Inconel
625/718	100	1528	4	1222	5	1019	6	764	7	611	6	509	5	382	5
Steel
1018/1020	500	7640	32	6112	39	5093	44	3820	49	3056	44	2547	39	1910	34
4130	400	6112	20	4890	24	4075	28	3056	31	2445	28	2037	24	1528	21
4140	400	6112	20	4890	24	4075	28	3056	31	2445	28	2037	24	1528	21
4340	415	6341	21	5073	25	4227	29	3171	32	2536	29	2114	25	1585	22
Stainless Steel
303	550	8404	31	6723	38	5603	43	4202	48	3362	43	2801	38	2101	34
304	400	6112	17	4890	22	4075	24	3056	27	2445	24	2037	22	1528	19
316	400	6112	17	4890	22	4075	24	3056	27	2445	24	2037	22	1528	19
15-5/17-4	300	4584	13	3667	16	3056	18	2292	20	1834	18	1528	16	1146	14
13-8	300	4584	13	3667	16	3056	18	2292	20	1834	18	1528	16	1146	14
440C	300	4584	13	3667	16	3056	18	2292	20	1834	18	1528	16	1146	14
Tool Steel (Annealed)
A2	400	6112	17	4890	22	4075	24	3056	27	2445	24	2037	22	1528	19
D2	360	5501	16	4401	19	3667	22	2750	24	2200	22	1834	19	1375	17
H13	400	6112	17	4890	22	4075	24	3056	27	2445	24	2037	22	1528	19
P20	400	6112	23	4890	28	4075	31	3056	35	2445	31	2037	28	1528	24
Titanium
Com.pure	300	4584	17	3667	21	3056	24	2292	26	1834	24	1528	21	1146	18
6AL-4V	200	3056	9	2445	11	2037	12	1528	13	1222	12	1019	11	764	9
6AL-6V	175	2674	8	2139	9	1783	11	1337	12	1070	11	891	9	669	8

Material	Surface Footage	3/8		1/2		5/8		3/4		1
Material	Surface Footage	RPM	in/min	RPM	in/min	RPM	in/min	RPM	in/min	RPM	in/min
Cast Iron
Ductile	400	4075	29	3056	32	2445	29	2037	34	1528	30
Gray	525	5348	43	4011	48	3209	43	2674	51	2006	45
Inconel
625/718	150	1528	6	1146	7	917	6	764	8	573	7
Steel
1018/1020	500	5093	31	3820	34	3056	31	2547	37	1910	32
4130	400	4075	21	3056	23	2445	21	2037	24	1528	21
4140	400	4075	21	3056	23	2445	21	2037	24	1528	21
4340	415	4227	21	3171	24	2536	21	2114	25	1585	22
Stainless Steel
303	550	5603	31	4202	34	3362	31	2801	36	2101	32
304	400	4075	18	3056	20	2445	18	2037	22	1528	19
316	400	4075	18	3056	20	2445	18	2037	22	1528	19
15-5/17-4	300	3056	14	2292	15	1834	14	1528	16	1146	14
13-8	300	3056	14	2292	15	1834	14	1528	16	1146	14
440C	300	3056	14	2292	15	1834	14	1528	16	1146	14
Tool Steel (Annealed)
A2	400	4075	18	3056	20	2445	18	2037	22	1528	19
D2	360	3667	16	2750	18	2200	16	1834	19	1375	17
H13	400	4075	18	3056	20	2445	18	2037	22	1528	19
P20	400	4075	22	3056	25	2445	22	2037	26	1528	23
Titanium
Com.pure	300	3056	17	2292	19	1834	17	1528	20	1146	17
6AL-4V	380	3871	21	2903	24	2323	21	1935	25	1452	22
6AL-6V	175	1783	10	1337	11	1070	10	891	12	669	10

Speed and feeds are based on applications with very rigid machine tools, toolholders, and fixturing. Speeds and feeds will vary dramatically depending on the application. Extreme forces can be generated and can cause damage, if not appropriate for the cutting conditions.

Helical interpolation or ramping should be used to enter pockets.

For the highest material removal rates and longest tool life profile milling is preferred over slotting.

Climb milling is recommended.

For Ball end tools reduce feed rate by 10%

For XG only

1 x Diameter

.7 x Diameter

.02 x Diameter

For XG only

.5 x Diameter

1.5 x Diameter